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Leatherwork

Hand-Stitching a Leather Card Wallet

With The Handcrafted Co.

Beginner 2-3 hours
Hand-Stitching a Leather Card Wallet

About this class

Make a slim two-pocket card wallet using the saddle-stitch technique. This class covers pattern transfer, edge beveling, punching, and the two-needle saddle stitch that gives handmade leatherwork its signature durability.

What you'll learn

How to cut vegetable-tanned leather, mark and punch stitching holes, thread two-needle saddle stitching, and burnish edges for a professional finish.

Materials you'll need

Vegetable-tanned leather (roughly 10x4 inches), waxed linen thread, two leather needles, an awl or stitching chisel, a rotary cutter, a straight edge, a wing divider, edge slickener or beeswax, and a stitching pony or clamp.

Step-by-step tutorial

Step 1: Gather Your Materials1

Gather Your Materials

Lay out your vegetable-tanned leather piece, waxed linen thread, two leather needles, an awl or stitching chisel, a rotary cutter with straight edge, and a stitching pony or clamp. A self-healing cutting mat protects your workbench.

Step 2: Cut the Leather to Size2

Cut the Leather to Size

Using your rotary cutter and a straight edge, cut the leather to the wallet pattern dimensions — a single rectangular piece roughly 10 by 4 inches that will fold into a card wallet with two interior pockets. Keep your cuts clean and perpendicular to the edge.

Step 3: Mark and Punch Stitch Holes3

Mark and Punch Stitch Holes

Use a wing divider to scribe a stitching line about 1/8 inch from the edge. Then use your awl or stitching chisel to punch evenly spaced holes along the line — spacing them roughly 1/4 inch apart. Punch through both layers where the wallet folds so the holes align.

Step 4: Thread Two Needles4

Thread Two Needles

Cut a length of waxed linen thread roughly three times the length of your stitching line. Thread one needle on each end of the thread and pull each through about an inch, then lock it by passing the needle through the thread a second time near the eye.

Step 5: Saddle Stitch the Wallet5

Saddle Stitch the Wallet

Starting at the first hole, pass one needle through and pull the thread to its midpoint. Pass the second needle through the same hole from the opposite side and pull tight — this creates the saddle stitch. Continue along each hole, alternating sides, keeping tension even and consistent.

Step 6: Finish and Burnish the Edges6

Finish and Burnish the Edges

After the final stitch, tie off the thread with a hidden knot and trim. Apply edge slickener or beeswax to the leather edges and burnish with a canvas or wood slickener in quick strokes until smooth and glossy. Your hand-stitched card wallet is ready to use.